Producing Distressed Denim on Industrial Scale



Jeans is a product that is worn by millions of consumers worldwide. To create a denim product is a complex mechanism, but creating distressed denim creates much more complexity to the process.

Initially the fabric is selected that can with stand the distressed washing process, mostly lighter fabrics are not preferred for these type of garments , similarly stretchy denims also don’t exhibit good properties when used for making distressed jeans.

Therefore a distressed jeans manufacturer would initially select a suitable fabric; the fabric will be given a proper design ad with the help of an electronic computerized machine the fabric will be marked with proper cutting. The cutting will be done after which the fabric will be inducted into the stitching area, where the fabric pieces will be held together and a garment will be made out of it ,At this stage of production the denim garment would be very harsh and mono colour i.e. deep blue-black.

After stitching the garment will be placed in washing department for the final design, here the garment will be given the distressed look, with the help of grinding and other machines different areas of the garment will be given a distorted look to make them look distressed jeans naturally after which washing with different chemicals is carried out.
A mens distress jeans manufacturer would be following much detailed steps for producing day to day productions.

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